CGP Series Single-Cylinder Hydraulic Cone Crusher

CGP Series Single-Cylinder Hydraulic Cone Crusher

CGP Series: High-Power Single-Cylinder Hydraulic Cone Crusher for Demanding Crushing Circuits

The CGP Series single-cylinder hydraulic cone crusher is engineered for high-capacity secondary and tertiary crushing in mining, quarrying, and aggregate production. With models ranging from the compact CGP100S (75-90 kW) to the powerful CGP550 (250-400 kW), this series delivers reliable performance under heavy loads.

Power
45-400 kW
Crusher Weight
4800-33300 kg
Feed Opening
46-442 mm (depending on chamber)
Production Capacity
35-870 Mtph (depending on model and setting)

CGP Series Single-Cylinder Hydraulic Cone Crusher Model

CGP Series Single-Cylinder Hydraulic Cone Crusher1CGP100S
2CGP200S
3CGP300S
4CGP500S
5CGP100
6CGP200
7CGP220
8CGP300
9CGP330
10CGP500
11CGP550
12CGP11

How Does the CGP Series Achieve High Efficiency in Secondary and Tertiary Crushing?

The CGP Series single-cylinder hydraulic cone crusher is a heavy-duty machine designed for continuous operation in the most demanding crushing circuits. Available in twelve models, from the CGP100S with 75-90 kW motor to the CGP550 with 250-400 kW, it covers a wide range of throughput capacities from 35 to 870 Mtph. The crusher features a large cone angle moving cone, high oscillation frequency, and optimized motion parameters, enabling a high crushing ratio and stable performance even under fluctuating feed conditions. The hydraulic cylinder at the bottom of the moving cone allows continuous adjustment of the discharge port, controlling finished product size and providing over-iron protection. The robust cast frame and high-quality steel construction, validated through finite element simulation, ensure long service life under harsh working conditions.

The CGP Series excels in secondary and tertiary crushing stages in mining, quarrying, and aggregate production. Its layered crushing principle maximizes the yield of high-quality final products with excellent particle shape. The flexible eccentricity options (12-45 mm) and multiple crushing chamber configurations (EF, F, MF, M, C, EC, EC-LS/EC-TR) allow operators to adapt the crusher to specific application requirements, whether producing fine aggregates or handling high-tonnage ore. The ability to operate under start/stop feeding conditions and the ICTM automation system ensure high uptime and consistent output. The patented piston design reduces installation height, simplifying equipment upgrades and retrofits, while the top-removable internal components and filler-free liner replacement cut maintenance time and costs.

Compared to other crushers with the same moving cone diameter, the CGP Series offers higher rated power and maintains optimal crushing performance under extreme conditions. The optimized wear parts, made from Cruston's proprietary high-wear-resistant materials, significantly reduce operating costs. The series also addresses environmental concerns: adjustable eccentricity saves energy, and the design effectively utilizes natural raw materials. With no filler required for liner replacement, the CGP Series minimizes waste and environmental impact. Whether used as a medium, fine, or ultrafine crusher, the CGP Series delivers reliable, efficient, and sustainable crushing solutions for modern operations.

  • High-power handling capacity: up to 400 kW motor power for the CGP550, ensuring high throughput.
  • Flexible eccentricity options: 12-45 mm to suit various applications and product requirements.
  • Advanced automation: ICTM system for dynamic discharge port adjustment and over-iron protection.
  • Low installation cost: patented piston design reduces height requirements and simplifies retrofits.
  • Easy maintenance: internal components removable from top, liner replacement without filler.

Technical Specifications

C GP100SC GP200SC GP300SC GP500SC GP 11C GP100C GP2 00C GP220C GP 300C GP330C GP 500C GP550
Technical Specifications
Power75-90 KW110-160 kW132-250 kW200-355KW45-75 kW75-90 KW110-160 kW132-220 kW132-250 kW250-315KW250-400 kW250-400 KW
Crusher Weight*)7350 kg10900 kg16200 kg33300 kg4800 kg5800 kg9800 kg10200 kg15700 kg15700 kg26,500 kg26,500 kg
Feed Port
Broken ChamberFeed Port
EF46 mm58mm**)68 mm
F53 mm89 mm85 mm95mm
MF95 mm101 mm107 mm113mm
M206 mm141 mm118mm—135mm—152 mm—
C239 mm222 mm247 mm321 mm—142 mm182 mm—184 mm—192 mm—
EC295 mm332 mm401 mm—213 mm—225 mm—250 mm—
EC-LS/EC-TR332 mm442 mm—213 mm—225 mm—265 mm—
Eccentricity
Eccentricity Option16, 20, 25mm18, 25, 28, 32, 36 mm18,22,25,28,32.36 mm18,25,28,32,36,40 mm12, 16, 20mm16, 20, 25mm18, 25, 28, 32, 36, 40mm18,25,28,32,36,40 mm18, 22, 25, 28, 32, 36, 40mm18, 22, 25, 28, 32, 36, 40 mm25, 28, 32, 36, 40, 45mm25,28,32,36,40, 45mm
Production Capacity
Close-edge Discharge PortProduction Capacity (Mtph)
6mm35-5035-5070-90
8 mm40-6540-6570-9070-9080-130105-145
10 mm45-7345-7380-130-13080-130105-175110-190140-200140-**)
15mm50-9550-95105-175105-175120-230130-260160-310160-310
20 mm80-9065-105120-230120-230150-265155-300190-340190-340
25 mm105-155110-160180-200150-265150-265165-280180-350230-410230-410
30 mm120-195150-265170-290165-280165-280180-320210-390250-450250-450
35 mm135-220190-330200-400180-**)265-**)280-510280-510
40 mm145-230210-365215-440350-560350-**)
45 mm155-250230-**)235-**)300-470400-600400-**)
50 mm240-**)260-**)375-670
55 mm400-750
60 mm450-800
65 mm470-870
70-80 mm500-**)
80-90 mm

Core Technical Features and Quantified Advantages

STEP 1

Robust Structural Design with High Power Handling

The CGP Series features a heavy-duty cast frame and high-quality steel construction, validated through finite element simulation analysis. This design enables the crusher to handle motor power up to 400 kW (CGP550) and maintain stable operation under heavy loads. The large cone angle moving cone and high oscillation frequency ensure a high crushing ratio and consistent performance throughout the liner's lifespan. Compared to other crushers with the same moving cone diameter, the CGP Series offers higher rated power, making it ideal for continuous, high-tonnage operations.

STEP 2

Flexible Eccentricity and Chamber Options

With eccentricity options ranging from 12 mm to 45 mm and multiple crushing chamber configurations (EF, F, MF, M, C, EC, EC-LS/EC-TR), the CGP Series can be adapted for medium, fine, or ultrafine crushing. This flexibility allows operators to optimize output and product gradation for specific applications. The ability to change eccentricity and chamber shape without major modifications reduces downtime and enhances the crusher's versatility across different production requirements.

STEP 3

Patented Piston Design for Low Installation Cost

The patented piston design significantly reduces the required installation height, lowering steel structure and conveyor length requirements. This makes the CGP Series ideal for equipment upgrades and retrofits in existing plants. The compact design also simplifies foundation work and reduces civil construction costs. With lower installation height, the crusher can be integrated into space-constrained circuits, providing a cost-effective solution for capacity expansion.

STEP 4

ICTM Automation System for Dynamic Control

The ICTM Crusher Automation System provides dynamic discharge port adjustment, ensuring consistent product size and optimal crusher utilization. The system automatically compensates for liner wear and protects against uncrushable objects by increasing the discharge port. This automation reduces manual intervention, improves safety, and maximizes uptime. The system also enables remote monitoring and diagnostics, allowing operators to make data-driven decisions for predictive maintenance and process optimization.

STEP 5

Easy and Safe Maintenance with Top-Removable Components

Internal components can be removed from the top, simplifying maintenance and reducing downtime. Liner replacement is quick, safe, and low-cost, requiring no filler material. This design eliminates the need for expensive backing compounds and reduces environmental impact. The ability to replace liners without filler also shortens the time required for liner changes, increasing availability and reducing operating costs over the life of the crusher.

STEP 6

Environmental Protection and Energy Efficiency

The CGP Series incorporates environmental considerations with adjustable eccentricity that saves energy and a design that effectively utilizes natural raw materials. The filler-free liner replacement reduces waste and eliminates harmful chemicals. By optimizing crushing parameters, the crusher achieves higher throughput per kilowatt, lowering energy consumption per ton of product. These features align with modern sustainability goals and help operators reduce their environmental footprint while maintaining high productivity.

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