Sand-making Equipment

General Overview

What is Sand Making Equipment?

Sand making equipment, also known as sand maker or VSI crusher, is essential for producing artificial sand from various rocks and minerals. It transforms hard materials into uniform, cubical particles for construction and industrial applications.

Sand Making Equipment for Consistent, High-Quality Manufactured Sand

Efficient Sand Production

Uses high-speed impact crushing to efficiently transform hard rocks and minerals into fine manufactured sand, typically below 5 mm.

Excellent Particle Shape

VSI and HVI sand makers produce well-shaped, cubical particles with controlled gradation, making them ideal for concrete and asphalt applications.

Multiple Equipment Options

Choose from VSI and HVI sand makers, cone crushers, and hammer crushers to match different material hardness, capacity, and sand quality requirements.

Versatile Industrial Applications

Suitable for construction aggregates, mining, glass sand, foundry sand, and construction waste recycling, supporting diverse sand production needs.

PRODUCTS

Our Products

Explore our comprehensive range of sand making machines, including VSI, HVI, fine crushers, and mobile plants. Each model is designed to deliver superior performance and reliability.

VSI Series Vertical Shaft Impact Sand-Making Machine

VSI Series Vertical Shaft Impact Sand-Making Machine for manufactured sand and aggregate shaping. Models VSI215-VSI229, capacities 10-600 tph, motor power 55-500 kW.

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MB Series Barmac Sand Making Machine

MB Series Barmac Sand Making Machine with stone-on-stone crushing, models MB5100SE to MB9100SE, capacities 37-550 T/H, ideal for hard rock and aggregate shaping.

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Industry Application

Aggregate Production

Manufactured sand is a key ingredient in concrete and asphalt. Hilook VSI crushers produce high-quality sand with consistent gradation, reducing the need for natural sand and improving concrete strength. Our equipment is widely used in aggregate production lines for roads, bridges, and buildings.

Industry Application

Concrete Batching

Concrete batching plants require sand with a specific fineness modulus and low impurity content. Hilook sand making equipment, combined with sand washing, delivers clean, well-graded sand that meets ASTM and EN standards. This ensures consistent concrete quality and reduces cement consumption.

Industry Application

Foundry Sand

Foundries require sand with specific thermal and mechanical properties. Hilook's sand making equipment produces foundry sand with uniform grain size and shape, improving casting quality and reducing defects.

Industry Application

Recycling of Construction Waste

Construction and demolition waste can be recycled into usable sand and aggregates. Hilook mobile sand making plants are ideal for on-site recycling, turning concrete, bricks, and asphalt into valuable resources, reducing landfill waste and conserving natural resources.

Process Steps

How to Choose the Right Sand Making Equipment

Selecting the appropriate sand making machine depends on several factors. Follow our step-by-step guide to make an informed decision for your project.

Assess Material Hardness and Abrasiveness

Materials like granite and basalt are hard and abrasive, requiring VSI or HVI crushers with wear-resistant parts. Softer materials like limestone can be processed with hammer crushers or fine crushers. Consider the Mohs hardness and silica content to choose the right machine.

Determine Required Capacity

Calculate your desired output in tons per hour (t/h). Hilook offers models ranging from 20 t/h to 600 t/h. Ensure the selected equipment can handle your peak production demands without frequent downtime.

Specify Output Size and Gradation

Manufactured sand typically requires a fineness modulus of 2.6-3.0 and a specific particle size distribution. VSI crushers allow adjustment of rotor speed and crushing chamber to achieve the desired gradation. For precise control, consider adding a sand washing machine or vibrating screen.

Evaluate Energy Consumption and Automation

Energy costs can significantly impact operational expenses. Hilook's sand making equipment is designed for low energy consumption per ton. Automation features like remote monitoring and automatic lubrication reduce labor and improve safety.

Consider Mobility and Site Conditions

If your project requires moving between sites, a mobile sand making plant is ideal. For stationary plants, ensure sufficient space and foundation. Also, consider environmental regulations; Hilook offers eco-friendly designs with dust suppression and noise reduction.

FAQ

Everything you need to know

What materials can be processed by sand making equipment?

Sand making equipment can process a wide range of materials, including limestone, granite, basalt, river pebbles, cobblestone, quartz, and various ores. The suitable machine depends on the material's hardness, abrasiveness, moisture, and required product size.

What size sand can a sand making machine produce?

Sand making machines can typically produce manufactured sand below 5 mm. The final particle size and gradation can be adjusted through equipment configuration, feed size, crushing stages, and screening.

What applications use manufactured sand?

Manufactured sand is widely used in concrete production, asphalt mixtures, road construction, building materials, glass manufacturing, foundry applications, and construction waste recycling.

What is the difference between a VSI and HVI sand maker?

Both use impact crushing to produce high-quality manufactured sand. A VSI sand maker is widely used for rock shaping and sand production, while an HVI sand maker features an optimized crushing chamber and rotor design for improved efficiency and particle shaping.

What is the difference between a sand maker and a traditional crusher?

Traditional crushers mainly focus on reducing material size, while sand makers also emphasize particle shaping. Impact-based sand makers can produce more cubical particles, which are particularly suitable for concrete, asphalt, and other applications requiring good aggregate shape.

Can you provide a customized sand making solution?

Yes. A customized solution can be developed based on your raw material, required output, feed size, finished sand specifications, and site conditions. Equipment configuration can then be matched to your production capacity and application requirements.

Maintenance and After-Sales Support

Proper maintenance ensures long-term reliability of your sand making equipment. Hilook provides comprehensive support to keep your operations running smoothly.

Routine Inspection and Lubrication

Regular inspection of wear parts, belts, and bearings is crucial. Hilook recommends daily checks of oil levels and weekly lubrication of the rotor bearings. Our manual provides detailed schedules and procedures.

Wear Parts Replacement

Wear parts like rotor tips, anvils, and liners should be replaced when they reach their wear limit. Hilook supplies genuine spare parts with fast delivery to minimize downtime. We also offer wear part monitoring services.

Operator Training

Hilook provides on-site or online training for your operators, covering safe operation, troubleshooting, and basic maintenance. This empowers your team to maximize equipment performance.

Global Service Network

With service centers in over 30 countries, Hilook ensures rapid response to your service needs. Our engineers are available 24/7 for technical support and emergency repairs.

Need Help?

With over 20 years of experience, Hilook is a trusted global supplier of sand making equipment. We deliver customized solutions, fast delivery, and unmatched after-sales support.

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Hilook Sand Making Equipment – High-Efficiency VSI Crushers for Superior Manufactured Sand