VSI series vertical shaft impact sand-making machine

VSI Series Vertical Shaft Impact Sand-Making Machine

VSI215 to VSI229: 10-600 tph Capacity, 55-500 kW Power

The VSI series vertical shaft impact sand-making machine from Cruston is engineered for manufactured sand production and aggregate shaping. It operates on a high-speed impact and material self-crushing principle, integrating impact crushing and grinding into one unit.

Maximum Feed Particle Size
40-55 mm (1.6-2.2 in)
Processing Capacity
10-600 tph
Motor Power
55-500 kW
Weight
6,000-14,826 kg (13,228-32,686 lb)

VSI Series Vertical Shaft Impact Sand-Making Machine Model

VSI Series Vertical Shaft Impact Sand-Making Machine1VSI215
2VSI216
3VSI217
4VSI218
5VSI228
6VSI229

How Does the VSI Series Vertical Shaft Impact Sand-Making Machine Work?

The VSI series vertical shaft impact sand-making machine operates on an advanced 'stone-on-stone' impact crushing principle. Material enters through the feed inlet, falls into the feed hopper, and passes through the central feed hole into a high-speed rotating rotor. Inside the rotor, the material is accelerated to tens of times the force of gravity and then thrown out at high speed. It collides with the material lining within the crushing chamber, causing breakage along natural grain and cleavage surfaces. This self-lining method minimizes wear parts consumption and ensures excellent finished particle shape. The series comprises six models: VSI215, VSI216, VSI217, VSI218, VSI228, and VSI229. Processing capacities range from 10 tph for the VSI215 to 600 tph for the VSI229. Motor power spans 55 kW to 500 kW, and maximum feed particle sizes are between 40 mm and 55 mm. Equipment weights vary from 6,000 kg to 14,826 kg.

The VSI Series is widely used in the production of high-quality manufactured sand and aggregates for concrete and asphalt. It effectively processes hard, abrasive rocks as well as soft, wet, and sticky materials. The stable and controllable product gradation ensures consistent finished product quality, which is critical for construction projects requiring precise sand specifications. The low contamination rate and cubic particle shape make it suitable for ready-mix concrete plants, asphalt mixing plants, and precast concrete manufacturers. Additionally, the machine's ability to handle various feed materials reduces the need for multiple crushing stages, streamlining production lines and lowering overall operational complexity.

Compared to other models in the series, the VSI229 stands out with its highest processing capacity of 445-600 tph and a powerful 500 kW motor, making it ideal for large-scale operations. The VSI215, with a 55 kW motor and 10-50 tph capacity, is suited for smaller plants or mobile applications. The VSI216 and VSI217 offer mid-range capacities of 51-121 tph and 122-192 tph respectively, balancing output and energy consumption. The VSI218 and VSI228 provide capacities of 193-250 tph and 271-444 tph, catering to medium-to-large production needs. All models share the same core working principle and self-lining technology, ensuring consistent product quality across the range. The key differentiators are throughput, power requirements, and physical dimensions, allowing customers to select the optimal model for their specific production targets and site conditions.

  • Self-lining crushing technology reduces wear parts consumption and operating costs per ton.
  • Stable product gradation with low contamination rate ensures consistent sand quality.
  • Wide material adaptability handles hard, abrasive, soft, wet, and sticky feeds.
  • Quick and easy replacement of worn parts minimizes downtime.

Technical Specifications

ModelWeightMaximum Feed Particle SizeProcessing CapacityMotor Power
VSI2156,000 kg (13,228 lb) -40 mm (1.6 in) -1410 - 50 tph -1455 kW -14
VSI2169,500 kg (20,944 lb) -2 -350 mm (2.0 in) -2 -351 - 121 tph -2 -3110 kW-2-3
VSI217—50 mm-14122 - 192 tph-14185 kW-14
VSI21811,776 kg (25,963 lb)-155 mm (2.2 in)-1193 - 250 tph-1—
VSI22814,826 kg (32,686 lb)-155 mm (2.2 in)-1271 - 444 tph-14370 kW-14
VSI22914,826 kg (32,686 lb)-155 mm (2.2 in)-1445 - 600 tph-1500 kW

Core Technical Features and Quantified Advantages

STEP 1

Cubic Particle Shape with Self-Lining Crushing

The 'stone-on-stone' crushing principle breaks material along natural grain and cleavage surfaces, producing cubic-shaped sand particles. This results in excellent particle shape ideal for high-quality concrete and asphalt aggregates. The self-lining action minimizes wear on metal parts, reducing operating costs per ton. The CV200 series (including VSI215-VSI229) consistently delivers this superior shape, enhancing the strength and durability of concrete mixes.

STEP 2

Low Operating Costs with Minimal Wear Parts

Self-lining crushing technology significantly reduces wear parts consumption and energy use. The VSI series features low energy consumption and minimal wear parts, helping customers achieve a higher return on investment. For example, the VSI215 with 55 kW motor and 10-50 tph capacity offers efficient operation for small plants. The VSI229 with 500 kW motor and 445-600 tph capacity delivers high throughput with optimized cost per ton, thanks to reduced downtime and longer part life.

STEP 3

Wide Material Adaptability from Hard Rock to Sticky Feed

This series can process various materials, from hard, abrasive rocks to soft, wet, and even sticky materials. The high-speed rotor and self-lining chamber efficiently crush materials with different characteristics. Maximum feed particle sizes range from 40 mm (VSI215) to 55 mm (VSI218, VSI228, VSI229). This adaptability reduces the need for pre-screening or multiple crushers, simplifying plant configuration and lowering capital expenditure for aggregate producers.

STEP 4

Stable Product Gradation and Low Contamination

The finished product has a constant grade and an extremely low contamination rate. Product gradation is easy to control, ensuring stability of finished product quality. This is critical for manufactured sand used in concrete, where consistent fineness modulus and particle size distribution affect mix design. The VSI series maintains stable gradation across all models, from the VSI215 (10-50 tph) to the VSI229 (445-600 tph), providing reliable performance for large-scale production lines.

FAQs about this product

Similar Models