Tracked Mobile Jaw Crusher

Tracked Mobile Jaw Crusher

Jaw Crusher with 250 t/h Capacity for Primary Crushing

The tracked mobile jaw crusher is a self-propelled primary crushing unit built around a 1,000mm x 600mm single-toggle jaw crusher. It is engineered for quarrying, demolition recycling, and construction waste processing, delivering a throughput of up to 250 tonnes per hour.

Maximum Feed Size
500mm
Throughput Capacity
250 t/h
Engine Power
242 kW (EU Stage V)
Operating Weight
34,000 kg

How Does the Jaw Crusher Handle Primary Crushing?

The tracked mobile jaw crusher is defined by its 1,000mm x 600mm feed opening, which accepts rock and rubble up to 500mm in size. This geometry is optimized for primary crushing, where the material is reduced to a typical 100mm to 150mm product size. The crusher operates at a throughput of up to 250 tonnes per hour, depending on the material's bulk density and hardness. The hydraulic drive allows the operator to adjust the jaw speed from 220 to 300 rpm, which is critical when processing recycled concrete with embedded rebar or quarry rock with variable fracture toughness. The unit's 34,000 kg operating weight provides the necessary inertia to handle large feed lumps without excessive vibration, while the track-mounted chassis enables movement across uneven terrain.

Typical applications include primary crushing in aggregate quarries, processing of demolition debris, and recycling of construction and demolition waste. The 500mm maximum feed size makes it suitable for accepting run-of-crusher material from excavators or wheel loaders without the need for a separate scalping screen. The integrated grizzly feeder with a 1,200mm wide belt and a two-stage pre-screen removes fines below 40mm before they enter the crushing chamber, reducing unnecessary wear on the jaw plates and increasing the net throughput by up to 15%. This is particularly beneficial in recycling applications where the feed contains a high proportion of soil and small fragments.

Compared to smaller track-mounted jaw crushers with 700mm x 400mm feed openings, this model offers a 2.5 times larger feed area and a 40% higher throughput, making it suitable for medium to large-scale demolition projects. Unlike static primary crushers, the tracked chassis allows the unit to be repositioned within the quarry face, reducing the need for haul trucks and lowering operational costs. The 242 kW engine meets EU Stage V emissions standards, enabling operation in urban areas with strict emission regulations. The remote-controlled tracking system allows the operator to move the crusher while standing at a safe distance, improving site safety during repositioning.

  • Feed opening of 1,000mm x 600mm accepts up to 500mm feed material, reducing the need for secondary breaking.
  • Hydraulic drive with variable speed control (220–300 rpm) adapts to different material hardness and recycling conditions.
  • Integrated pre-screen removes fines below 40mm, increasing net throughput by up to 15% and reducing jaw plate wear.
  • EU Stage V engine (242 kW) complies with urban emission regulations, allowing operation in city centers and sensitive environments.

Core Technical Features and Quantified Advantages

STEP 1

1,000mm x 600mm Jaw Chamber with 500mm Max Feed

The single-toggle jaw crusher has a feed opening of 1,000mm by 600mm, allowing it to accept rock and rubble up to 500mm in size. The jaw plates are made from 18% manganese steel, which work-hardens under impact to extend wear life. The eccentric shaft rotates at 300 rpm, producing a crushing force of up to 1,200 kN. This configuration is ideal for primary crushing of hard rock with a compressive strength up to 300 MPa, such as granite and basalt, as well as recycled concrete with embedded rebar.

STEP 2

242 kW EU Stage V Engine with Hydraulic Drive

The crusher is powered by a 242 kW diesel engine that meets EU Stage V emissions standards, reducing NOx and particulate matter by over 90% compared to older Stage IIIA engines. The hydraulic drive system allows the operator to adjust the jaw speed from 220 to 300 rpm without stopping the machine, which is essential when processing variable feed materials. The hydraulic system operates at a maximum pressure of 350 bar and includes a load-sensing control that reduces fuel consumption by up to 12% when the crusher is idling or running empty.

STEP 3

Integrated Pre-Screen with 40mm Fines Removal

A two-stage grizzly feeder with a 1,200mm wide belt removes fines below 40mm before they enter the crushing chamber. This reduces the volume of material passing through the jaw by up to 20% in typical demolition waste, increasing net throughput and reducing wear on the jaw plates. The pre-screen is equipped with a hydraulic folding mechanism that allows the grizzly section to be bypassed when processing clean rock, giving the operator flexibility to adapt to different feed conditions without changing screens.

STEP 4

Remote-Controlled Tracking and 34,000 kg Operating Weight

The track-mounted chassis with a 34,000 kg operating weight provides stability during crushing and allows the unit to be repositioned using a remote control from up to 50 meters away. The tracks are 500mm wide and exert a ground pressure of 0.85 kg/cm², enabling operation on soft ground and uneven terrain. The transport dimensions of 13,900mm x 2,550mm x 3,200mm allow the unit to be moved on a standard low-bed trailer without disassembly, reducing mobilization time to under 30 minutes.

FAQs about Tracked Mobile Jaw Crusher

Similar Models