Fixed jaw plate

Fixed Jaw Plate

13% Mn Fixed Jaw Plate for 50-250 t/h Primary Crushing

The fixed jaw plate is the stationary wear component in a jaw crusher's crushing chamber, directly bolted to the frame. This 13% Hadfield manganese steel plate delivers 120-180 HB as-cast hardness and ≥800 MPa tensile strength, with impact toughness ≥150 J at 20°C.

Hardness
120-180 HB (as-cast)
Tensile Strength
≥ 800 MPa
Wear Life
20-30% longer than standard Mn plates
Compatible Crusher Models
Metso C series, Sandvik CJ series, Terex JW series

How Does a 13% Mn Fixed Jaw Plate Perform in Primary Crushing?

The fixed jaw plate is a stationary wear liner mounted to the crusher frame, forming one side of the V-shaped crushing chamber. This plate is cast from Hadfield manganese steel with 13% Mn content, delivering 120-180 HB as-cast hardness and ≥800 MPa tensile strength. Under the repeated impact of primary crushing, the surface work-hardens to 450-550 HB while the core remains tough at ≥150 J impact energy. The plate fits Metso C series, Sandvik CJ series, and Terex JW series crushers, with a throughput capacity of 50-250 t/h depending on the closed-side setting and feed material. Each plate is dimensionally checked to ±2 mm on critical mounting surfaces.

Primary crushing plants processing granite, basalt, and recycled concrete face a common problem: wear plates that fail before their rated tonnage, causing unplanned downtime and inconsistent product size. This fixed jaw plate addresses that with a work-hardening surface that resists abrasion while the austenitic core absorbs tramp metal impacts without cracking. In construction waste recycling, the plate handles rebar-contaminated concrete without catastrophic fracture. In hard rock quarries, it maintains a consistent closed-side setting, reducing oversize recirculation. The 13% Mn grade is specifically suited to feed sizes up to 800 mm and compressive strengths up to 300 MPa.

Compared to standard 12% Mn plates, this 13% Mn fixed jaw plate offers 20-30% longer wear life in abrasive granite applications. The higher manganese content stabilizes the austenitic structure, allowing more complete work-hardening under load. The plate profile is optimized for a 15-20% reduction in peak crushing force compared to flat-profile plates, reducing stress on the toggle plate and frame. For operators running multiple crusher brands, the cross-compatible mounting pattern reduces spare parts inventory. Each plate ships with a mill certificate and dimensional inspection report.

  • Work-hardening surface reaches 450-550 HB under load, extending wear life 20-30% versus standard Mn plates
  • Impact toughness ≥150 J at 20°C absorbs tramp metal without cracking
  • Cross-compatible with Metso C series, Sandvik CJ series, and Terex JW series crushers

Core Technical Features and Quantified Advantages

STEP 1

13% Mn Hadfield Steel with 120-180 HB As-Cast Hardness

The 13% manganese content stabilizes the austenitic microstructure, providing an as-cast hardness of 120-180 HB and tensile strength ≥800 MPa. Under impact loads above 200 J, the surface work-hardens to 450-550 HB while the core retains toughness ≥150 J at 20°C. This combination resists abrasive wear from granite and basalt while absorbing tramp metal impacts without through-cracking. Mill certificates are provided for each heat lot.

STEP 2

Cross-Compatible Mounting for Metso, Sandvik, and Terex Crushers

The mounting hole pattern and plate dimensions are engineered to fit Metso C series, Sandvik CJ series, and Terex JW series jaw crushers. Critical mounting surfaces are machined to ±2 mm tolerance, ensuring proper seating and torque distribution. This cross-compatibility allows operators running mixed fleets to reduce spare parts inventory by up to 40% compared to brand-specific plates, without compromising fit or performance.

STEP 3

Optimized Tooth Profile Reduces Peak Crushing Force by 15-20%

The plate's tooth profile is designed with a 15-20% lower peak crushing force compared to flat-profile plates, reducing stress on the toggle plate, pitman, and frame. The profile also improves nip angle consistency, maintaining a steady 50-250 t/h throughput across the wear life. This reduces oversize recirculation and lowers energy consumption per ton by an estimated 8-12% in hard rock applications.

STEP 4

20-30% Longer Wear Life in Abrasive Granite Applications

Field data from granite quarries shows this 13% Mn plate delivers 20-30% longer wear life than standard 12% Mn plates under identical operating conditions. The higher manganese content promotes more complete work-hardening, reaching 450-550 HB at the wear surface. In a typical 250 t/h granite plant, this translates to an additional 150-200 operating hours between liner changes, reducing downtime and maintenance labor costs.

FAQs about Fixed Jaw Plate

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