Moving jaw body

Moving Jaw Body

Mn18Cr2 Moving Jaw Body for 750mm Feed Size Jaw Crushers

The moving jaw body is the primary load-bearing component in a jaw crusher, responsible for transmitting crushing force and maintaining alignment with the fixed jaw. This specific unit is cast from high-manganese steel (Mn18Cr2) with a tensile strength of ≥850 MPa and a hardness range of HB 180-220, delivering excellent work-hardening characteristics under repeated impact.

Casting Process
Sand Casting, Precision Machined
Tensile Strength
≥ 850 MPa (Mn18Cr2)
Applicable Crusher Models
PE-600×900, PE-750×1060, C106, JM1108
Maximum Feed Size
750 mm

How to Select the Right Moving Jaw Body for Your Jaw Crusher

The moving jaw body is a critical structural component that converts rotational motion from the eccentric shaft into linear crushing force. This specific model is engineered for jaw crushers with a 750 mm maximum feed opening and a 250 rpm eccentric speed, matching the PE-750×1060 and C106 series. The casting is poured in a single piece using sand casting, followed by precision machining of the jaw plate seating surfaces to within ±0.1 mm flatness. The material, Mn18Cr2, offers a yield strength of 550 MPa and an elongation of 25%, allowing it to absorb impact loads without permanent deformation. Unlike generic aftermarket parts, this body includes a reinforced lower rib that distributes stress away from the weld seams, reducing the risk of cracking under continuous operation.

Typical applications include primary crushing in quarrying, mining, and construction demolition recycling. The 750 mm feed size makes it suitable for processing run-of-mine rock up to 600 mm in diameter, with a throughput of 150-300 t/h depending on the closed-side setting. In recycling, the body's high toughness prevents fracture when encountering rebar or uncrushable tramp metal. The design also features a 10 mm wear allowance on the jaw plate mounting bosses, allowing for re-machining after extended use. For abrasive materials such as granite or basalt with silica content above 15%, the high-chrome alloy (Cr26) variant is recommended, offering a 40% longer wear life than standard manganese steel.

Compared to lighter-duty moving jaw bodies for 400-600 mm feed sizes, this unit has a 20% thicker side wall and a 15% larger bearing housing diameter, accommodating higher crushing forces. The weight of 1,250 kg provides sufficient inertia to maintain steady operation under fluctuating loads. It is not interchangeable with smaller series such as PE-400×600, as the mounting hole pattern and eccentric shaft diameter differ. For crushers operating in temperatures below -20°C, a low-temperature impact test (Charpy V-notch ≥27J at -40°C) is available upon request. This body is also compatible with most standard jaw plate profiles, including corrugated, straight, and tooth types, allowing operators to optimize the crushing chamber for specific product gradations.

  • Optimized rib geometry reduces peak stress by 30% compared to conventional designs, verified by finite element analysis (FEA) under 1,200 kN crushing force.
  • Precision-machined jaw plate seats with ±0.1 mm flatness ensure even wear and extend jaw plate life by up to 20%.
  • Available in Mn18Cr2 (HB 180-220) or Cr26 (HRC 58-62) to match material abrasiveness, with documented wear rates in silica content up to 25%.

Core Technical Features and Quantified Advantages

STEP 1

Mn18Cr2 Casting with 850 MPa Tensile Strength

The high-manganese steel grade Mn18Cr2 provides a tensile strength of ≥850 MPa and a yield strength of 550 MPa, with elongation of 25%. Under repeated impact, the surface work-hardens from HB 180 to HB 350, increasing wear resistance without brittle fracture. This is ideal for primary crushing of hard rock with compressive strengths up to 300 MPa.

STEP 2

Precision-Machined Jaw Plate Seats (±0.1 mm Flatness)

The jaw plate mounting surfaces are machined to a flatness of ±0.1 mm and a surface roughness of Ra 3.2 μm. This ensures uniform contact pressure across the jaw plate, preventing localized wear and extending plate life by up to 20% compared to as-cast surfaces. The bolt holes are jig-bored to ±0.05 mm positional tolerance for proper alignment.

STEP 3

Reinforced Rib Design for 30% Stress Reduction

Finite element analysis (FEA) optimized the rib layout to reduce peak stress by 30% under a 1,200 kN crushing force. The lower rib thickness is increased to 40 mm and blended with a 15 mm fillet radius, eliminating sharp corners that act as stress raisers. This design has been validated in field tests with over 5,000 hours of operation in granite quarries.

STEP 4

Dual-Material Option: Mn18Cr2 or Cr26 for Abrasive Feed

For feed materials with silica content above 15%, the high-chrome alloy Cr26 is available, offering a hardness of HRC 58-62 and a wear rate of 0.8 g/t compared to 1.4 g/t for Mn18Cr2. The Cr26 variant is recommended for basalt, quartzite, and slag recycling, where abrasive wear dominates over impact.

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