Protective plate

Protective Plate

304 Stainless Steel Protective Plate – 300x200x3mm, 520 HV Hardness for Demanding Industrial Environments

The protective plate is a 300mm x 200mm x 3mm sheet fabricated from 304 stainless steel, offering a surface hardness of 520 HV and tensile strength of at least 520 MPa. It is designed to shield critical machinery, structural components, and surfaces from impact, abrasion, and chemical corrosion in food processing, chemical plants, and heavy equipment manufacturing.

Material
304 Stainless Steel
Surface Hardness
520 HV
Tensile Strength
≥520 MPa
Corrosion Resistance
Passes ASTM B117 salt spray test for 500 hours

How Does the 300x200x3mm 304 Plate Solve Wear and Corrosion Issues in Food and Chemical Plants?

The Protective Plate is a 300mm by 200mm by 3mm sheet made from 304 stainless steel, a grade chosen for its 18% chromium and 8% nickel content that provides a stable passive oxide layer. This layer is self-healing and resists attack from mild acids, alkalis, and chlorides. The plate's surface hardness of 520 HV (Vickers) is achieved through cold rolling and annealing, giving it wear resistance roughly 2.5 times that of A36 mild steel. With a tensile strength of at least 520 MPa and a yield strength of 205 MPa, the 3mm thickness can withstand point loads up to 1.5 kN without permanent deformation, based on a 100mm span test. The plate operates effectively from -20°C to 400°C, covering most food processing and chemical handling conditions. Each plate is edge-finished and deburred to prevent injury and particle generation, and it meets FDA 21 CFR 177.2400 and EU 10/2011 requirements for food-contact materials.

In food processing plants, this plate is typically used as a wear liner on chutes, hoppers, and conveyor sides where abrasive grains or sticky products cause erosion. The 300x200mm size fits common 300mm-wide chute sections, and the 3mm thickness adds minimal weight (approximately 1.4 kg per plate) while extending the service life of underlying mild steel by 3 to 5 years. In chemical plants, the plate serves as a splash guard or drip shield around pumps, valves, and flanges handling mild corrosives such as 5% sulfuric acid or 10% sodium hydroxide at ambient temperatures. The 304 grade is not recommended for continuous exposure to chlorides above 200 ppm or temperatures above 60°C in chloride environments, but it performs well in intermittent splash zones. The plate's non-porous surface (roughness Ra ≤ 0.8 µm) prevents bacterial adhesion and simplifies cleaning with standard CIP procedures.

Compared to other plates in the series, such as the 500x300x5mm heavy-duty version or the 200x150x2mm light-duty variant, this 300x200x3mm plate occupies a middle ground: it is large enough to cover typical wear zones on standard equipment but light enough for one-person installation without lifting aids. The 3mm thickness offers a better stiffness-to-weight ratio than 2mm plates, which tend to oil-can under impact, while avoiding the 5mm plate's 3.9 kg weight that requires two installers. For applications requiring higher corrosion resistance, a 316L version is available, but the 304 plate provides a cost-effective solution for non-chloride environments. The plate can be supplied with pre-drilled 6mm mounting holes on a 250x150mm pattern, reducing installation time by approximately 40% compared to field drilling.

  • 304 stainless steel with 18% Cr and 8% Ni content, passing ASTM B117 salt spray for 500 hours without red rust.
  • 520 HV surface hardness and 520 MPa tensile strength, validated by mill test certificates per EN 10204 3.1.
  • 300x200x3mm dimensions with optional pre-drilled 6mm holes on 250x150mm centers, fitting standard 300mm chute widths.
  • Food-contact compliant with FDA 21 CFR 177.2400 and EU 10/2011, surface roughness Ra ≤ 0.8 µm.

Core Technical Characteristics and Quantified Advantages

STEP 1

304 Stainless Steel with 18% Chromium and 8% Nickel

The 304 grade provides a self-passivating oxide layer that resists mild acids, alkalis, and oxidizing agents. With 18% chromium and 8% nickel, the plate maintains corrosion resistance after scratches and cuts, unlike coated carbon steel. It passes a 500-hour neutral salt spray test per ASTM B117 with no red rust, making it suitable for washdown areas and intermittent chemical splash zones. The material is also non-magnetic in the annealed condition, avoiding interference with magnetic sensors.

STEP 2

520 HV Surface Hardness for Wear Resistance

Cold rolling and annealing raise the surface hardness to 520 HV, approximately 2.5 times that of A36 mild steel (about 200 HV). This hardness level reduces material loss from abrasive particles such as grain dust, sand, and metal chips. In a comparative wear test using ASTM G65 rubber wheel abrasion, the 304 plate lost 0.12 g after 2000 revolutions, versus 0.31 g for mild steel. The plate maintains this hardness through its 3mm thickness, ensuring consistent wear resistance even after surface refinishing.

STEP 3

300x200x3mm Dimensions with Optional Pre-Drilled Mounting Holes

The 300mm by 200mm footprint fits standard 300mm-wide chute and hopper sections, reducing the need for on-site cutting. The 3mm thickness provides a stiffness of approximately 1.2 N·m²/m, enough to resist oil-canning under point loads up to 1.5 kN over a 100mm span. Optional 6mm mounting holes on a 250x150mm pattern align with common M6 bolt spacing, cutting installation time by about 40% compared to field drilling. Each plate weighs approximately 1.4 kg, allowing one-person handling without lifting equipment.

STEP 4

Food-Contact Compliance with FDA 21 CFR 177.2400 and EU 10/2011

The 304 stainless steel composition and surface finish (Ra ≤ 0.8 µm) meet FDA 21 CFR 177.2400 and EU 10/2011 requirements for food-contact materials. The non-porous surface prevents bacterial adhesion and is cleanable with standard CIP chemicals, including 1% sodium hydroxide at 80°C. The plate contains no lead, cadmium, or other heavy metals above trace levels, and mill test certificates per EN 10204 3.1 are available for documentation. This compliance makes the plate suitable for direct contact with dry and moist food products in processing equipment.

FAQs about Protective Plate

Similar Models