CSV Series Grizzly Feeder

CSV Series Grizzly Feeder

CSV-1560 Grizzly Feeder: 1,200 t/h Primary Scalping Solution

The CSV eries grizzly feeder is a heavy-duty primary scalping unit engineered for high-capacity mining and quarry operations. The CSV-1560 model, with a 1,500 mm × 6,000 mm grizzly section and 150 mm bar spacing, efficiently separates fines before primary crushing, reducing crusher load by up to 40%. Its robust construction features a 40 mm thick wear-resistant steel body and a 2 × 45 kW drive system, ensuring reliable operation in the most abrasive conditions. Ideal for iron ore, copper porphyry, and limestone primary stations, this feeder delivers consistent performance with minimal maintenance. Key advantages include: 1) High wear resistance with AR400 liners in the impact zone; 2) Adjustable bar spacing from 100 to 200 mm for versatile feed preparation; 3) Dual-shaft exciter with oil lubrication for continuous 24/7 operation.

Max Feed Size
1,200 mm
Capacity
Up to 1,200 t/h
Grizzly Length
6,000 mm
Grizzly Bar Spacing
150 mm

How Does the CSV-1560 Grizzly Feeder Optimize Primary Crushing Efficiency?

The CSV-1560 grizzly feeder is a heavy-duty primary scalping unit designed to handle up to 1,200 tonnes per hour of run-of-mine material. Its 1,500 mm wide × 6,000 mm long grizzly section, equipped with 150 mm bar spacing, effectively removes fines ahead of the primary crusher, reducing crusher load and wear. The feeder body is constructed from 40 mm thick wear-resistant steel, with AR400 liners in high-impact zones, ensuring longevity in abrasive applications such as iron ore and copper porphyry. The dual-shaft exciter, driven by two 45 kW motors, generates a linear stroke of 12 mm at 800 rpm, providing consistent material flow even under surge loads. This model is specifically engineered for primary stations where feed material contains a high proportion of fines and clay, which can cause crusher choking and reduced throughput.

Typical applications for the CSV-1560 include primary crushing stations in open-pit mines, quarries, and aggregate plants. In iron ore operations, the feeder scalps off -150 mm fines before the primary gyratory crusher, increasing crusher capacity by up to 30% and reducing energy consumption per tonne. For copper porphyry, the adjustable bar spacing allows adaptation to varying ore characteristics, ensuring optimal separation efficiency. The feeder's robust design also handles sticky materials with high moisture content, thanks to the 12 mm stroke and steep 5-degree decline angle, which promotes material flow and prevents buildup. Maintenance is simplified with bolt-on grizzly bars and easily replaceable wear liners, reducing downtime to a minimum.

Compared to other models in the CSV Series, the CSV-1560 stands out with its larger grizzly area and higher capacity, making it the preferred choice for large-scale operations. While the CSV-1240 offers 800 t/h and a 4,000 mm grizzly length, the CSV-1560's extended length and wider spacing accommodate higher tonnages and larger feed sizes. The dual-motor drive provides redundancy and balanced load distribution, extending the life of the exciter bearings. Additionally, the CSV-1560 can be equipped with an optional variable speed drive, allowing precise control of feed rate to match downstream crusher requirements. This flexibility ensures seamless integration into any primary crushing circuit.

  • High wear resistance: AR400 liners in the impact zone and 40 mm thick body plates provide a wear life of up to 20,000 hours in abrasive iron ore applications.
  • Adjustable bar spacing: Grizzly bars can be set from 100 mm to 200 mm, enabling adaptation to different ore types and moisture levels without replacing the entire grizzly section.
  • Dual-shaft exciter: Oil-lubricated exciter with two 45 kW motors delivers a linear stroke of 12 mm at 800 rpm, ensuring reliable operation under continuous 24/7 conditions.

Core Technical Features and Quantified Advantages

STEP 1

AR400 Wear Liners in High-Impact Zones

The CSV-1560 features AR400 steel liners with a Brinell hardness of 400 HB in the feed impact zone and discharge lip. These liners are 20 mm thick and bolted for easy replacement. In abrasive iron ore applications, they provide a wear life of up to 20,000 hours, reducing maintenance costs by 35% compared to standard mild steel liners. The liners are strategically placed to protect the feeder body from direct impact of large lumps up to 1,200 mm.

STEP 2

Adjustable Grizzly Bar Spacing (100–200 mm)

The grizzly bars are mounted on a bolted grid, allowing spacing adjustment from 100 mm to 200 mm in 25 mm increments. This enables operators to adapt the feeder to varying ore characteristics and moisture content without replacing the entire grizzly section. For sticky materials, a wider spacing of 200 mm prevents clogging, while a narrower 100 mm spacing maximizes fines removal for dry, free-flowing ores. The bars are made from 50 mm thick manganese steel for extended wear life.

STEP 3

Dual-Shaft Exciter with 2 × 45 kW Motors

The feeder is driven by two 45 kW electric motors coupled to a dual-shaft exciter with oil lubrication. The exciter generates a linear stroke of 12 mm at 800 rpm, producing a powerful conveying action that handles surge loads up to 1,500 t/h. The oil-lubricated bearings have a calculated L10 life of 100,000 hours, ensuring reliable 24/7 operation. The dual-motor configuration provides redundancy and balanced load distribution, reducing stress on individual components.

STEP 4

High Capacity up to 1,200 t/h

With a 1,500 mm wide and 6,000 mm long grizzly section, the CSV-1560 achieves a throughput of up to 1,200 tonnes per hour, depending on material bulk density and feed size distribution. This high capacity makes it suitable for large-scale mining operations where primary crushers require a continuous, high-volume feed. The feeder's 5-degree decline angle and 12 mm stroke ensure efficient material transport even under the most demanding conditions.

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