CMF Series Banana Screening Machine

CMF Series Banana Screening Machine

CMF Series Banana Screening Machine for High-Undersize Feed

The Cruston CMF series banana screening machine is a heavy-duty solution engineered for continuous operation in mineral processing. It excels when feed material contains a high proportion of undersize particles, making it ideal for metallic and non-metallic ore screening.

Screening Area
11.0 m² to 30.6 m²
Number of Decks
1 or 2
Power
30 kW to 90 kW
Production Capacity
1900 tph to 3700 tph

How Does the CMF Series Banana Screening Machine Handle High-Undersize Feed?

The Cruston CMF series banana screening machine is specifically engineered for bulk materials with a high undersize content. Unlike conventional screens, its banana-shaped profile allows a thinner bed depth and higher material velocity, which significantly reduces adhesion and blinding. This design is particularly effective in mineral processing plants where feed streams often contain a large percentage of fines. The CMF series is available in 16 models, with widths from 1.8 m to 3.6 m and lengths from 6.1 m to 8.5 m. Screening areas range from 11.0 m² to 30.6 m², and production capacities span 1900 to 3700 tph. Power requirements vary from 30 kW to 90 kW depending on the model and number of decks.

The CMF series excels in metallic and non-metallic ore processing, including iron ore, copper ore, gold ore, and industrial minerals. Its ability to handle high volumes with a high proportion of undersize material makes it a preferred choice for primary and secondary screening stages. The variable tilt angle configuration allows operators to optimize screening efficiency for specific material characteristics, such as moisture content and particle shape. This adaptability ensures maximum operating returns and reduces the need for multiple equipment types. Additionally, the high-speed material movement minimizes adhesion, which is a common issue when screening sticky or wet ores.

Compared to other models in the Cruston lineup, the CMF series stands out for its heavy-duty construction and round-the-clock reliability. The simple and reliable design, combined with readily available spare and wear parts, ensures continuous operation with minimal downtime. While some screens may require frequent maintenance in high-undersize applications, the CMF series is built to withstand the most demanding settings. Its modular design allows for easy adjustment of tilt angles, and the double-deck configurations (e.g., CMF 1861-2, CMF 2461-2) provide increased screening area without a proportional increase in footprint. This makes the CMF series a cost-effective solution for high-capacity operations.

  • High-efficiency screening: High-speed material movement reduces adhesion and improves efficiency, lowering total operating costs.
  • Wide range of uses: Configurable tilt angles suit any application, maximizing operating returns.
  • Maximum startup rate: Simple, reliable design with readily available spare parts ensures continuous operation.
  • Expert support: Cruston screening experts provide configuration and adjustment support tailored to your needs.

Technical Specifications

Serial NumberEquipment ModelWidth × Length (m)Screening Area (m²)Number of FloorsPower (kW)Weight (kg)Production Capacity (tph)*
1CMF 1861-11.8×6.111.013010,800​1900
2CMF 1861-21.8×6.111.023015,5 001900
3CMF 2461-12.4×6.114.613013,8502500
4CMF2461-22.4×6.114.625520,0002500
5CMF3061-13.0×6.118.313017,8003200
6CMF3061-23.0×6.118.325524,6503200
7CMF3073-13.0×7.321.915519,3503200
8CMF3073-23.0×7.321.925527,8503200
9CMF3085-13.0×8.525.515521,4003200
10CMF3085-23.0×8.525.529032,5003200
11CMF3661-13.6×6.122.015517,8003700
12CMF 3661-23.6×6.122.025528,5503700
13CMF 3673-13.6×7.326.315521,8503700
14CMF 3673-23.6×7.326.329033,9 003700
15CMF 3685-13.6 × 8.530.615524,000​3700
16CMF 3685-23.6 × 8.530.629037,0503700

Core Technical Features and Quantified Advantages

STEP 1

High-Efficiency Screening with Reduced Adhesion

The banana-shaped profile creates a thin material bed and high velocity, reducing adhesion by up to 40% compared to flat screens. This leads to higher screening efficiency and lower total operating costs. For example, in sticky iron ore applications, the CMF series maintains throughput without frequent stoppages for cleaning.

STEP 2

Configurable Tilt Angles for Any Application

The CMF series can be configured with different tilt angles (typically 20° to 35°) to match specific material characteristics. This flexibility ensures optimal screening performance across various ore types, from dry and free-flowing to wet and cohesive, maximizing operational returns.

STEP 3

Maximum Startup Rate with Reliable Design

The simple, robust design and readily available spare and wear parts ensure a high startup rate. With a mean time between failures (MTBF) exceeding 8,000 hours, the CMF series minimizes unplanned downtime. This reliability is critical for continuous mineral processing operations.

STEP 4

Expert Support for Configuration and Adjustment

Cruston's screening experts provide tailored support for configuring and adjusting the CMF series to your specific needs. This includes optimizing tilt angles, selecting the right screen media, and troubleshooting. Such support ensures you achieve maximum efficiency and longevity from your equipment.

FAQs about this product

Similar Models