CVG Series Bar Pre-screening Machine

CVG Series Bar Pre-screening Machine

CVG Series Bar Pre-screening Machine: High-Capacity Pre-Screening for Abrasive Materials

The Cruston CVG series bar pre-screening machine is engineered for the most demanding working conditions, delivering high throughput and reliable performance with abrasive materials. It is suitable for both stationary and mobile crushing systems.

Power
15 kW to 55 kW
Production Capacity
500 tph to 1,500 tph
Maximum Feed Particle Size
900 mm to 1,500 mm
Excitation Force
Up to 5.5G

How Does the CVG Series Bar Pre-screening Machine Enhance Crushing Efficiency?

The Cruston CVG series bar pre-screening Machine is a heavy-duty pre-screening solution designed to optimize the performance of primary crushers in aggregate, mining, and recycling applications. Available in six models, from the CVG527-2V with a 1.3 × 2.7 m screening area and 15 kW power, up to the CVG860-4V with a 2.0 × 6.0 m area and 55 kW power, the CVG series offers production capacities ranging from 500 to 1,500 tph and can handle maximum feed particle sizes from 900 mm to 1,500 mm. Each model is equipped with an MV exciter (MV2, MV3, MV4, or dual MV3) that generates high excitation force, and the eccentricity is adjustable to fine-tune screening efficiency. The pre-screening bars are inclined at 5° to reduce material stickiness, particularly with viscous feeds or those containing fine powder, thereby increasing output and reducing crusher wear.

The CVG series is engineered for the most demanding working conditions, including abrasive materials and high-throughput operations. It can be integrated into both stationary and mobile crushing systems, and it accepts feed from various feeder types such as push feeders, plate feeders, or vibrating trough feeders. The speed and amplitude can be easily adjusted to ensure an optimal feed rate for the downstream coarse crusher. With a large eccentricity, the machine can generate up to 5.5G of excitation force, ensuring efficient separation even under heavy loads. The vibrator beam is weld-free and entirely connected with Hooke bolts, providing a robust structure that withstands vibration and impact. The MV vibrator and universal joint design are safer and more reliable than direct belt drive, reducing maintenance and downtime.

Compared to other pre-screening equipment, the CVG series stands out for its compatibility with a wide range of crushers, including C100, C110, C125, C3054, NP1315M, NP1415M, NP1313, NP1415, C140, NP1418, C160, NP1620, C200, and NP2023. This makes it a versatile choice for operations that may change crushers or require flexibility. The ability to equip various types of bars ensures broad sorting applicability, allowing adaptation to different material characteristics. Additionally, the weld-free vibrator beam and Hooke bolt connections simplify maintenance and extend service life. With models covering capacities from 500 to 1,500 tph, the CVG series can match the needs of small to large operations, providing a reliable pre-screening solution that maximizes crusher efficiency and minimizes operating costs.

  • High excitation force up to 5.5G with adjustable eccentricity for optimal screening efficiency.
  • Weld-free vibrator beam with Hooke bolt connections for robust structure and easy maintenance.
  • Compatible with a wide range of crushers including C-series jaw crushers and NP-series impact crushers.

Technical Specifications

Serial NumberEquipment ModelWidth × Length (m)Power (kW)MV ExciterProduction Capacity (tph)Maximum Feed Particle Size (mm)Compatibility With Crushers
1CVG527-2V1.3 × 2.715MV2500900C100,C110,C125,, C3054
2CVG540-3V1.3×4.015MV2600900NP1315M, NP1415M, NP1313, NP1415
3CVG635-3V1.6×3.522MV37501,000C140, NP1418
4CVG645-3V1.6×4.530MV41,0001,200C140, NP1418
5CVG745-3V1.8×4.530MV41,2001,350C160, NP1620
6CVG860-4V2.0×6.0552×MV31,5001,500C160, C200, NP1620, NP2023

Core Technical Features and Quantified Advantages

STEP 1

MV Exciter with High Excitation Force

The CVG series is equipped with an MV exciter (MV2, MV3, MV4, or dual MV3) that generates up to 5.5G of excitation force. This high force ensures efficient separation of fines before the crusher, reducing load and wear. The exciter's design allows for adjustable eccentricity, enabling operators to fine-tune the screening performance based on material characteristics and throughput requirements. This results in optimal pre-screening efficiency and consistent feed to the crusher.

STEP 2

Weld-Free Vibrator Beam with Hooke Bolts

The vibrator beam is constructed without welds, using Hooke bolts for all connections. This design eliminates weld fatigue and cracking, providing a robust structure that withstands the high vibration and impact forces typical in primary crushing circuits. The Hooke bolt connection also simplifies maintenance and replacement, reducing downtime and extending the service life of the equipment.

STEP 3

5° Inclined Pre-Screening Bars

The pre-screening bars are slightly inclined at 5° to reduce stickiness caused by viscous feeds or materials containing fine powder. This inclination promotes better material flow and prevents clogging, thereby increasing output and reducing the need for manual cleaning. The bars can be equipped in various types to ensure broad sorting applicability, adapting to different material sizes and characteristics.

STEP 4

Universal Joint Drive and MV Vibrator

The MV vibrator and universal joint design are safer and more reliable than direct belt drive systems. This drive mechanism ensures consistent power transmission, reduces maintenance requirements, and minimizes the risk of belt slippage or breakage. The universal joint allows for misalignment compensation, further enhancing reliability and uptime in demanding applications.

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